Flytech Established Initial Product - Motherboard Control Card.
Innovated the World's First Book-size PC: Carry I
Entered Point-of-Sale (POS) Industry
Expanded Business Scope to Point-of-Service
Established New Product Line: Mobile POS
Innovated the most Ultra-Slim Kiosk
Flytech has completed in-house R&D team, experienced in designing for service,
quality and manufacturing.
Project & Document Control
Concept ID： initial spec feasibility
Design Verification: Mockup testing
Trial Production: Production verification
Based on our experience, we believe design for quality, manufacturing
and service must be addressed in the very beginning.
Design for Quality
Design for Manufacturing
DESIGN FOR SERVICE
22,500 sqm /
Year Max. Output
3 SMT Lines
(future expansion of 6)
6 System Assembly Lines
(12 Sub-assembly lines)
Upon income of raw materials, IQC will conduct material validation based on the RD's approval sheet to ensure the material quality. The warehouse controller will according to the category to store in different warehouses, while some humidity sensitive parts will always be kept in a temperature and humidity controlled warehouse, and ESD protection is necessary for electrical components.
SMT is a critical process for system boards. Our SMT lines run for 24 hours with high speed mounting. In order to control the SMT quality, the SMT team dedicates to improve the process, such as cuts in stencil clean machine, solder paste thickness measurement, and on line AOI(Automatic Optical Inspection) to achieve our high quality standard.
For Input & Output connector reliability, we keep the DIP(Dual In-line Package) type components to replace SMT type components with an entire DIP process that is Lead Free for RoHS compliance.
All PCBAs whether Mother Boards or Daughter Boards have to be 100% tested. All peripherals are plugged to the Boards for an entire functional test.
Sub-Ass’y is system pre-assembly from component to module. Customized products can also be set up in this process.
The system is initially assembled by different modules, all key parts are linked together with the serial numbers. By doing so, customers can easily trace the configuration by providing key parts’ serial numbers. The free flow ass’y line is also designed for efficient system movement.
In order to screen weak components in the system, we set up a burn-in-room for system aging test, all systems must run burn in at Min. 37± 2℃, there is a diagnostic program continuously running during aging test to provide the system loading.
The System test confirms functionality of all systems before packing. We’ve created appropriate programs to ensure quality in all functions of systems. All defective systems are screened at system test then re-run after repair.
The operator will check the cosmetic and clean it before put into a plastic bag. There is also an auto packing machine to help carton tapping on each packing line.
The system will be transferred to the warehouse after packing where the warehouse controller will shrink wrap with the pallet to await shipping.
From incoming material to shipping, every operation is under a quality team for monitoring. IQC(Incoming Quality Control) dedicate to incoming material quality control, IPQC(In Process Quality Control) dedicate to process quality control, OBA(Out of Box Audit) dedicate to outgoing quality control, QE(Quality Engineering) dedicate to reliability quality control. They are all under quality systems to meet customer satisfaction.
In order to control the manufacturing quality, we setup many systems to prevent workmanship during manufacturing processes, such as central SOP system, Shop Floor system, Auto quality alert system, Training system, Machine Parameter control system, Corrective action system …, operators are disciplined in those areas to ensure consistent quality.